(7) Mazak HCN-5000 with 80-Station Palletech

The Mazak HCN-5000 Palletech Machining System represents the pinnacle of automated horizontal machining flexibility. This integrated production cell features seven HCN-5000 II horizontal machining centers, each powered by 18000 RPM spindles, Nexus 1 CNC controls, and 160-position tool changers. The system’s Palletech structure incorporates an 80-position high-rise pallet storage tower, three loading stations, and an automated transfer robot operating on precision-guided tracks. Together, they form a highly scalable, fully lights-out manufacturing cell capable of continuous, unattended production across multiple parts and processes.

Compared to conventional standalone machining setups, this Palletech configuration achieves unparalleled spindle utilization, automation efficiency, and part flow continuity. Where single-machine operations pause for setups or loading, the HCN-5000 network maintains constant spindle engagement, boosting throughput, consistency, and precision. Its vertical integration and scheduling intelligence make it a benchmark solution for aerospace, automotive, and high-mix manufacturing environments requiring precision and uptime beyond typical cell-based systems.