2023 Mazak Integrex i-500SN/1500U CNC Multi-Tasking Center

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2023 Mazak Integrex i-500SN/1500U CNC Multi-Tasking Center

The 2023 Mazak Integrex i-500SN/1500U is a current-generation multi-tasking center built to consolidate turning, milling, and complex contouring operations onto a single platform. This unit is configured with the upgraded 132mm (5.2-inch) main and second spindle bores, both driven by 40 HP / 30 kW motors at 2,500 RPM, and the second spindle adds C1-C2 synchronous contouring for true done-in-one production of complex shafts and contoured parts. Travels include 33.27 inches in X, 16.93 inches in Y, 64.57 inches in Z, and a 60-inch (1500mm) bed length, with a full 27.56-inch swing capacity over the bed. The B-axis tilting milling spindle delivers 12,000 RPM and 32 HP through a Capto C6 110-tool magazine, and the 5-Axis Machining Package for SmoothAi unlocks simultaneous 5-axis cutting on both spindles.

Compared to the previous-generation Mazak Integrex i-500S, this i-500SN benefits from the newest SmoothAi CNC platform with its 19-inch touch panel, AI Thermal Shield, Smooth Set and Inspect, MTConnect adapter, and EIA Dynamic Compensation 2 - features the original SmoothX control could not provide out of the box. The factory-installed 110-tool Capto magazine, Balluff tool ID, robot interface with Advance Ethernet/IP, automatic front door, and through-spindle coolant package make this a far more automation-ready cell than a baseline i-500S, and the second-spindle synchronous C-axis contouring takes complete-machining capability beyond what the prior version offered.
  • MakeMazak
  • ModelIntegrex i-500SN/1500U
  • Year2023
  • Product #17019
  • Price Please login to see price.

About This Machine

This 2023 Mazak Integrex i-500SN/1500U gives a shop the ability to bring complete-machining capability in-house - turning, milling, drilling, and 5-axis contouring all on one current-generation multi-tasking center with the SmoothAi control, the 5.2-inch dual-spindle bore upgrade, and a 110-tool Capto magazine. With a 60-inch bed, full B-axis contouring, second-spindle synchronous C-axis, and a robot-ready automation interface, this machine is ready to take on aerospace, oil and gas, and high-mix complex parts the moment it lands on your floor.

**All descriptions and specifications are preliminary and must be confirmed by buyer prior to purchase.**

Live Tooling / Milling

C-Axis: Equipped With
Y-Axis: Equipped With
Live Tooling / Milling: Equipped With
B-Axis: Equipped With
B-Axis Travel: -30 to 210 deg"

Specifications

X-Travel: 33.27"
Z-Travel: 64.57"
Distance Between Centers: 60"
Max Swing Over Bed: 27.56"
Max Turning / Cutting Length: 61.97"
Max Cutting / Turning Diameter: 27.56"
Rapid Traverse: 1969 IPM

Spindle

Bar Capacity: 4.41"
Chuck Size: 15.0"
Chuck Type: Hydraulic
Chuck Description: 3-Jaw Kitagawa B-15A1115D Hydraulic Chuck with F2511H-15A Open Cylinder
Spindle Bore: 5.20"
Spindle Speed: 2,500 RPM
Spindle Motor: 40 HP

Second Spindle

Total Spindles: 2
Sub-Spindle: Equipped With
Second Bar Capacity: 4.41"
Second Chuck Size: 15.0"
Second Chuck Description: 3-Jaw Kitagawa B-15A1115D Hydraulic Chuck with Y2035RE47 Closed Cylinder
Second Spindle Bore: 5.20"
Second Spindle Speed: 2500 RPM
Second Spindle Motor: 40 HP

Turret

Tool Positions: 110
Live Milling Max RPM: 12000 RPM

Control

Control Make/Model: MAZATROL SmoothAi
Control Options: Color Monitor;Helical Interpolation;Rigid Tapping;USB;Ethernet / LAN;Inch/Metric Conversion;Manual Pulse Generator / Pendant;Conversational Programming;Macros;EIA/ISO Code Input Function
Additional Control Options: Robot Interface (Advance Ethernet/IP)
AI Thermal Shield
Smooth Engraving Function
EIA Dynamic Compensation 2
Work Setting Error Compensation (G54.4)
Tool Cutting Point Control (G43.8/G43.9)
5-Axis Machining Package for SmoothAi
Second Spindle Simultaneous 5-Axis Software

Tailstock / Steadyrest

Options

Machine Options: All Available Manuals;Auto Door;Transformer;Worklight;Tool Eye
Additional Machine Specs: 110-Tool Capto C6 (PSC-63) Magazine
Tool ID Magazine Touch Panel (Balluff BIS M)
MTConnect Adapter
Smooth Set & Inspect Kit
C1-C2 Synchronous Contouring (5.2 inch Spindle Bores)
Coolers for Ball Screw (X, Y, Z-Axis)
Absolute Positioning System (Linear Axes)
Pitch Error Compensation (X, Y, Z)
Operator Door Interlock with Lock-Switch
Hydraulic Pressure Interlock
Safety Shield (Automatic and Manual Operation)
Roller Guides
Full Coverage Chip and Coolant Guard
Chuck Air Blast (Second Spindle)
Shower Coolant - Main and Second Spindle
Chuck Open/Close Confirmation (Main and Second Spindle)
Automatic Chuck Jaws Open/Close (Main and Second Spindle)
LNS Turbo Side Discharge Micro Hinge 250 Chip Conveyor
Coolant Types: Flood Coolant;Thru-Spindle Coolant
Coolant PSI: 213 PSI
Chip Removal: Chip Conveyor