2023 Mazak Integrex i-100HSTN CNC Multi-Tasking Turn-Mill Center

The Mazak Integrex i-100HSTN is a multi-tasking turn-mill center with the kind of one-machine reliability that has made the Integrex line a staple in aerospace, medical, and high-mix precision job shops. It combines full turning with 5-axis milling in a single setup: a 15 HP, 6,000 RPM main spindle and an opposed 6,000 RPM second spindle - each with a 6 inch chuck, A2-5 spindle nose, and 2.4 inch bore - handle main and back-working operations, while a 12,000 RPM, 12 kW milling spindle mounted in the B-axis (indexing -30 to +210 degrees) delivers true five-axis contouring. The machine provides X/Y/Z travels of 21.06 / 8.27 / 35.43 inches, a maximum machining diameter of 23.62 inches, up to 33.46 inches of machining length, and a 2.05 inch bar capacity. Tooling is served by a 74-station HSK-A63 automatic tool changer alongside a lower drum turret for simultaneous turning, and the machine runs the current-generation Mazatrol SmoothAI CNC on a 19 inch touchscreen, with a Renishaw RMP600QE radio probe and high-pressure through-tool coolant.

Compared with the previous-generation Mazak Integrex i-100, this i-100H-series machine is a meaningful step forward rather than just a newer build. Where the earlier i-100 ran Mazak's Matrix-era control, the i-100HSTN is built around the Mazatrol SmoothAI CNC - delivering faster block processing, smoother surface finish, and AI-assisted machining and thermal compensation that hold accuracy through long, lights-out cycles. The i-H platform also brings greater structural rigidity, an AI Thermal Shield for tighter dimensional stability, and a larger 74-tool magazine that keeps complex, multi-operation parts running without operator intervention. For a shop stepping up from an older Integrex or consolidating turning, milling, and back-working onto a single spindle-to-spindle platform, the i-100HSTN delivers current-generation multi-tasking capability in a field-proven, ready-to-run package.